Aluminium High Pressure Tuag Casting Txheej txheem cej luam
Expertly Tuag Casting / Personalized Koj Cov Khoom Hlau
Tuag casting ua haujlwm li cas? Aluminium tuag casting yog ib txoj kev tsim hlau uas muaj cua sov aluminium alloy mus rau lub xeev ua kua thiab txhaj rau hauv cov pwm kev cai nyob rau hauv siab. Muaj 6 cov kauj ruam tseem ceeb ntawm yuav ua li cas ib tug tuag-cast part&component yog ua:
- Pwm tsim
- Kev npaj casting
- Txhaj tshuaj
- Cooling thiab solidification
- Demolding / tshem tawm
- CNC machining / nto kho
Aluminium tuag casting voj voog ua raws li cov theem tseem ceeb no:
Pwm Fabrication:Lub cev ruaj khov yog tsim thiab machined los ua ib feem ntawm qhov tsis zoo.
Kev Npaj & Txhaj Tshuaj:Cov pwm raug kaw, thiab cov kua txhuas yog txhaj rau hauv cov kab noj hniav nyob rau hauv siab heev.
Solidification & Ejection:Cov hlau sai sai txias thiab tawv. Tom qab ntawd cov pwm qhib, thiab cov khoom ua tau zoo raug tshem tawm.
Ncej -Kev ua haujlwm:Qhov ntxhib casting yog trimmed ntawm nws lub rooj vag thiab flash, ces feem ntau undergoes CNC machining rau qhov tseem ceeb tolerances thiab nto kho kom zoo nkauj los yog kev tiv thaiv.
Kauj Ruam 1 Aluminium Tuag Casting Pwm Tsim
Rau koj cov txhuas tuag cam khwb cia pwm, peb lub tswv yim engineering hais txog cov qauv tsim uas ua kom pom qhov zoo thiab kev tsim khoom lag luam. Peb cov kws tshaj lij ua haujlwm ua ntej-stage manufacturability tshuaj xyuas kom zoo dua cov cuab yeej rau qhov tseeb thiab tus nqi- ua tau zoo. Lub pwm nws tus kheej yog feem ntau ua nyob rau hauv ob los yog ntau tshaj seem los txhawb ib tug du txheej txheem voj voog, los ntawm cov khoom filling mus rau ib feem tshem tawm.
Kauj Ruam 2 Kev Npaj Casting
Cov txheej txheem pib los ntawm melting cov xaiv aluminium alloy. Concurrently, lub tshuab tuag casting thiab pwm yog npaj. Thaum txhua yam raug teeb tsa, cov hlau molten tau thauj khoom thiab txhaj rau hauv pwm kab noj hniav nyob rau hauv siab.
Kauj Ruam 3 Txhaj Tshuaj
Lub pwm kab noj hniav yog sau los ntawm kev txhaj tshuaj aluminium molten nyob rau hauv lub zog hnyav. Ib theem nyob nrog cov ntawv thov txuas ntxiv tom qab ntawd ua raws li, txhob txwm ncua kev ua kom muaj zog kom ntseeg tau tias ua tiav cam khwb cia.
Kauj Ruam 4 Txias thiab Solidification
Thaum lub sij hawm txias txias, aluminium alloy solidifies thiab kis tau tus txheej txheem ntawm cov pwm. Lub sij hawm solidification yuav tsum tau hais ncaj qha los ntawm cov alloy tshwj xeeb siv thiab tus ntoo khaub lig-sectional thickness ntawm ib feem.
Kauj Ruam 5 Demolding / Tshem Tawm
Tom qab solidification yog paub tseeb tias, lub puab halves cais thiab cov tiav casting yog muab tawm. Kev siv cov caj npab robotic lossis extractors yog cov qauv kev coj ua kom maj mam tsis tau khov kho lub nrum nro yam tsis muaj kev puas tsuaj.
Kauj Ruam 6 CNC Machining / Surface Treatment
Yuav kom ua tau raws li cov lus qhia meej, castings feem ntau tau ua haujlwm thib ob. Cov nqi no - ntxiv cov txheej txheem, uas suav nrog CNC machining lossis nto tiav, yog siv raws li qhov xav tau kom ua tiav qhov yuav tsum tau muaj qhov ntev thiab cov qauv tshuaj pleev ib ce.
Precision Tuag Casting: Peb Rhiav, koj tus khub hauv siab -Volume Manufacturing
Peb Cov Peev Xwm Txheej Txheem
Kev txawj ntse
Peb ua tau zoo nyob rau hauv ob qho tib si siab -siab thiab qis- cov txheej txheem tuag casting, xaiv txoj kev zoo tshaj plaws rau koj qhov geometry, cov khoom siv, thiab kev ua haujlwm.
Khoom siv ntau yam
Peb ua hauj lwm nrog ib tug dav spectrum ntawm non-ferrous alloys, xws li Aluminium, Zinc, thiab Magnesium, kom tau raws li cov neeg kho tshuab, corrosion-kuj, thiab hnyav specifications.
Xaus-rau-End Service
Los ntawm kev sib tham tsim thawj zaug mus rau theem nrab machining thiab ua tiav, peb muab cov kev tsim khoom tsim ua tiav hauv ib lub ru tsev.
17 Xyoos Tuag Casting Services Chaw tsim tshuaj paus & wholesaler
Nruab nrog niaj hnub casting tshuab, precision CNC machining chaw, thiab ib tug nruj zoo tswj system, peb rhiav yog tsim los xa. Peb leverage simulation software los txhim kho pwm tsim thiab cov txheej txheem tsis, ua kom muaj kev vam meej ntawm thawj tus qauv thiab txo lub sij hawm - mus rau - ua lag luam rau peb cov neeg siv khoom.
Peb ua haujlwm rau ntau hom kev lag luam, suav nrog tsheb, aerospace, khoom siv hluav taws xob, khoom siv, thiab teeb pom kev zoo.
Txias Chamber Siab -Pressure Tuag Casting: Peb Lub Cev Muaj Peev Xwm
Thaum tuag casting encompasses kub thiab txias chamber txoj kev, txhuas lub siab melting point ua rau lub txias chamber txheej txheem kev lag luam tus qauv. Ntawm Bian Diecast, qhov no yog peb qhov tshwj xeeb.
Peb lub Hoobkas tau nruab nrog ntau yam ntawm cov tshuab txias chamber tuag casting tshuab, los ntawm 300T txog 1250T, ua rau peb tsim cov khoom siab tshaj -kev ncaj ncees txhuas
Daim ntawv teev npe ntawm peb lub siab siab tuag casting tshuab
- 900T Tuag Casting Tshuab
- 800T Tuag Casting Tshuab
- 500T Tuag Casting Tshuab
- 400T Tuag Casting Tshuab
- 280T Tuag Casting Tshuab
Kev Lag Luam Tuag Casting: Cov Lus Nug Nquag (FAQ)
Q: Dab tsi yog qhov sib txawv ntawm qhov kub chamber thiab txias chamber tuag casting?
A: Qhov sib txawv tseem ceeb nyob ntawm seb cov hlau molten txhaj li cas.
Kub Chamber: Lub tshuab txhaj tshuaj yog submerged nyob rau hauv lub pas dej ua ke ntawm molten hlau. Nws sai dua tab sis tsuas yog tsim nyog rau qis dua - melting- taw tes alloys xws li Zinc thiab Magnesium, vim tias cov khoom siv hlau yuav corrode hauv siab dua - cov hlau kub.
Txias Chamber: Cov hlau yog melted nyob rau hauv ib tug nyias muaj nyias ib qhov cub thiab ces ib tug meej npaum li cas yog kis los ntawm ib tug ladle mus rau hauv lub "txias chamber" rau txhaj tshuaj. Qhov no yog qhov tsim nyog rau siab dua - melting - taw tes alloys xws li Aluminium, Tooj, thiab tooj dag, tiv thaiv corrosion thiab tso cai rau kev txhaj tshuaj ntau dua.
Q: Dab tsi yog qhov teeb meem feem ntau ntawm cov khoom cam khwb cia thiab yuav tiv thaiv lawv li cas?
A: Feem ntau qhov tsis xws luag thiab lawv cov kev tiv thaiv ib txwm yog:
| Tsis zoo|Kev Ua Phem|Kev Tiv Thaiv & Kev daws |
1)|Porosity|Cov cua tsis zoo, qhov cua tsis zoo, roj nplua nyeem roj.|Txhim kho pwm venting, optimize qeeb txhaj tshuaj theem kom txo tau cov cua nkag, xyuas kom meej lubricant npaum li cas thiab ziab. |
2)|Kev poob qis|Tsis txaus hlau pub thaum lub sij hawm solidification.|Rov tsim kho lub rooj vag / dej ntws, ua kom muaj zog ntxiv thiab lub sijhawm, ua kom cov cua txias zoo dua. |
3)|Txias Flakes|Tsawg hlau lossis pwm kub, kev txhaj tshuaj qeeb qeeb.|Txhim kho qhov kub thiab txias, txhim kho kev txhaj tshuaj nrawm (tshwj xeeb tshaj yog lub rooj vag tshaj tawm), txhim kho lub rooj vag tsim. |
4)|Soldering|Molten aluminium sticking rau thiab eroding cov hlau tuag.|Siv siab- zoo, hardened tuag steel nrog cov txheej txheem kom zoo, txhim kho pwm kub tswj, kho cov alloy muaj pes tsawg leeg (xws li cov ntsiab lus hlau). |
Q: Vim li cas Aluminium thiaj li nrov alloy rau tuag casting?
A: Aluminium yog haum rau nws zoo heev ua ke ntawm:
1) Siab zog-rau- Qhov hnyav piv: Zoo tagnrho rau lub teeb yuag hauv tsheb thiab aerospace.
2) Zoo Corrosion Resistance: Ua ib txheej tiv thaiv oxide.
3) Zoo heev Dimensional Stability: Cov khoom tuav lawv cov duab zoo.
4) Zoo Machinability & Thermal/Electrical Conductivity: Haum rau ntau yam kev siv.
5) Castability: Nws ntws zoo hauv qhov tuag, tso cai rau cov geometry nyuaj.
Q: Dab tsi yog "Kev Ntsuas Kub" ntawm qhov tuag thiab nws tshwm sim li cas?
A: Kev Ntsuas Kub * yog qhov pom ntawm lub network ntawm cov kab nrib pleb zoo ntawm qhov tuag qhov chaw. Nws yog ib daim ntawv ntawm * thermal qaug zog * tshwm sim los ntawm kev rov ua dua, cua sov (los ntawm molten hlau txhaj) thiab txias (los ntawm cov roj nplua nyeem tuag). Tshaj li ntau txhiab lub voj voog, qhov kev ntxhov siab no ua rau micro- tawg, uas tuaj yeem luam tawm mus rau qhov chaw cam khwb cia li tsa cov leeg- zoo li cov qauv.
Q: Dab tsi yog qhov txiaj ntsig tseem ceeb ntawm kev tuag casting dua lwm cov txheej txheem tsim xws li Sand Casting lossis CNC Machining?
A: 1) vs. Sand Casting:
Kev Ua Haujlwm Siab Tshaj: Tuag casting yog nrawm dua, zoo tagnrho rau cov ntim siab.
Superior Surface Finish & Dimensional Accuracy: Cov khoom tuaj tawm smoother thiab meej dua, yuav tsum tau ua tiav tsawg dua.
Phab ntsa Thinner: Tso cai rau kev sib dua thiab ntau qhov tsim qauv.
2) vs. CNC Machining los ntawm Khoom Block:
Tus nqi qis ntawm High Volumes: Rau cov duab nyuaj, tuag casting yog qhov kev lag luam ntau dua rau kev tsim khoom loj.
Cov Khoom Siv Ua Haujlwm: Ze ntawm -net- cov txheej txheem zoo li qub, tsim cov khoom seem tsawg dua piv rau kev ua haujlwm ntau ntawm ib daim ntawv hlau.
Integrated Nta: tuaj yeem nrum cov yam ntxwv zoo li tav, tus thawj coj, thiab lub logo ncaj qha, uas yuav kim rau tshuab.
Q: "Tonnage" txhais li cas hauv lub tshuab tuag casting?
A: Tonnage * (piv txwv li, 800T, 1250T) yog hais txog * clamping quab yuam ntawm lub tshuab, ntsuas hauv tons. Qhov no yog lub zog quab yuam lub tshuab ua kom ob lub puab tsaig ntawm cov pwm kaw nruj nreem tiv thaiv lub siab loj ntawm kev txhaj tshuaj molten hlau. Ib qho tonnage ntau dua yog xav tau rau cov cheeb tsam loj dua thiab kev txhaj tshuaj ntau dua los tiv thaiv "flash" (hlau tawm ntawm cov pwm parting kab).
Q: Vim li cas qhov thib ob CNC machining feem ntau xav tau ntawm cov khoom cam khwb cia?
A: Thaum tuag casting ua tau zoo heev net-zoo li qhov chaw, CNC machining yog siv rau cov yam ntxwv tseem ceeb uas yuav tsum tau precision tshaj tus txheej txheem casting lub peev xwm, xws li:
Tight-Qhov Qhov Siab: Rau cov kabmob lossis cov ncej.
Precise Threads: Rau bolts thiab screws.
Sealing Surfaces: Los xyuas kom meej meej flatness rau gaskets.
Tshwj xeeb Finishes: Ua tiav qhov roughness tshwj xeeb.